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www.odu.deODUSinglePowerConnectorHighCurrentConnectorODUSPC www.odu.dePage2ODUSPCApplicationsRenewableenergye.g.solarorwindpowerIndustrial-andcontrolgearPowerandemergencypowersupplyLightningtechnologyRailwaytechnologyLaborTesting.Thelatestversionothiscatalogispostedonourwebsiteswww.odu.dewww.odu-usa.comwww.odu-china.comAllshownconnectorsareaccordingtoDINEN619842009connectorswithoutbreakingcapacityCOC.AlldataandspecifcationssubjecttochangewithoutnoticeAlldimensionsinmm.Allpicturesareillustrations.FeaturesSinglePowerConnectorSecurelockingsystemReliableconnectionundervibrationTouchprooIP2X.ODUSPCSinglePowerConnectorThispddocumentisinteractiveBlueunderlinedtextsleadtotheappropriatesidesinthecatalogandortotheappropriateInternetsites. www.odu.deODUSPCPage3TableofcontentsChapterfrompage1Productdescription52ODUSPCwithpush-pulllocking133ODUSPCwithpush-pulllockingprotectionclassIP50andIP67154Specialsolutions255AccessoriesToolsandterminationtechnologiesAssemblyinstructions2933376Technicalinformation417Partnumberkeyandinquiryform54 www.odu.dePage4ODUSPCOrderinformationHowtofindtherightconnectorChooseonpage13thetypeofconnector.Releasetherelevantnumbersorlettersintothe19positionpartnumberOrderformseelastpage.Choosecodinghousingmaterialinsulationbodymaterialcontactsurfaceterminationcrosssectionandcolletsysteminreferencetothechartsonpage2223and24.Releasetherelevantnumbersorlettersintothe19positionpartnumber. www.odu.deODUSPCPage5Productdescription www.odu.dePage6ODUSPCProductdescriptionImportantissuesataglanceThenewproductlineSPCisacombinationoftheprovenODUlamellacontactsandarobusthousingwithpush-pulllocking.AdvantagesNoaccidentaldematingbecauseofthepush-pulllockingPowerConnectorHighvoltagecontactwithtouchproofIP2XinunmatedconditionNominalcurrentupto300ANominalvoltageupto1000VwithEMIprotectiononrequestProtectionclassIP50orIP67inmatedconditionHighnumberofmatingcycles5000Operationtemperature40upto140CHigheconomyEconomicalprocessingbecauseofcrimpterminationEconomicalcombinationsinglecontactandhousingEconomicalpricesRobusthousingLowmatinganddematingforcesHousingnon-magneticHighchemicalresistanceForuseunderharshenvironmentalconditionsRoHS-ConformTheconnectorODUSPCmeetsthedemandsofthe200295EGguideline. www.odu.deODUSPCPage7ProductdescriptionPush-pulllockingprinciplePullingonthecableoronthebacknutcausesthelockingngerstogriptighterintothegrooveinsidereceptacle.Aseparationisvirtuallyimpossible.Pullingontheouterplughousingdisengagesthelockingngersromthereceptaclegrooveandtheconnectorseparateseasily.Theadvantagesofpush-pulllockingQuickandeasymatingandlockingQuickandeasyseparatingEasyblindmatingindifcult-to-reachplacesLessspacerequiredDeniteandsecurelockingcondition. www.odu.dePage8ODUSPCProductdescriptionContacttechnologyODUlamellacontactThelamellacontactconsistsofastampedcontactbandwithlamellaswhichismountedintoaturnedcarrier.Theindividuallamellaridgesresultinamultitudeofcontactpointsthatguaranteeahighlevelofcontactstabilityandensureoptimalconductivecharacteristics.Thead-justedcontactforceensureslowinsertionandremovalforcesandconsequentlyalongservicelifewithfewsignsofwear.Ifthecontactdiameteris4mmforexampletheODUlamellacontactresultsinatotalof18contactpoints.Largerdiameterscorrespondinglyproducemorecontactpoints.FeaturesAdvantagesLowcontactresistanceLowfallofvoltageHighnumberofcontactpointsHighnumberofmatingcycleslongproductlifetimeHighampacityConstantpowertransmissionNolossofpower.SocketUnmatedCarrierLamellaAAPinMatedViewAA www.odu.deODUSPCPage9ProductdescriptionConstructionODUSPCHousingmadeoutoplasticwithpush-pulllockingProtectionclassIP50IP67inmatedconditionTouchprooIP2XinunmatedconditionMechanicalandcolourkeyingpossibilities.ColletnutColletLockingfngersTouchprotectionContactpinHousingContactsocketInsulatorInsulatorContactsocketHousingColletColletNutBacknutInnerhousingOuterhousingBacknutInsulatorHexnutODUPlugODUInline-ReceptacleODUReceptacle www.odu.dePage10ODUSPCProductdescriptionEverythingromonesourceODUthesystemsupplierEveryconnectionalsoneedsitscable.Makenocompro-misesherewhenitcomestothequalityothecompleteconnectionsystem.ODUgivesyouthecompletesystemsolutionromonesourcewithnointermediarysuppliers.Cableassemblyisaverycomplexsubject.Itrequiresequalmeasuresoexpertiseintheareasoconnectorscablesandassembly.ODUmeetsalltheserequirementsinull.BeneftsorthecustomerODUhandlesthecompleteprocessingromprocuringthecabletoprocuringconnectorsromothercompaniesandassemblyuptoindividualextrusionorpottingNooneknowsourproductsbetterthenwenooneknowshowourproductshavetobeprocessedbetterthenwedoClosecooperationandexperiencewithwell-knowncablemanuacturersAssemblyoallstandardlinesaswellasspeciallinessuchashybridcableAssemblyoovermoldedcablecrossovers100inspectionsystemscanbeusedatthecustomerwithouttesting.Variouspottingoptionsorwater-tightorvacuum-tightsystemULapprovalFileE333666orcableassemblyProductionincleanroomacc.ENISO14644-1possibleProductionacc.medicalcertifcationISO134852003AC2007possibleState-o-the-artproductionacilitiesinMhldorGermanyShanghaiChinaCamarilloUSAandSibiuRomania. www.odu.de12345678910111213141516171819PA12345678910111213141516171819S11P2GU0ACAK03700ODUSPCPage11ProductdescriptionThepartnumberkeyNo.DescriptionCoding1TypeSPlugGReceptacleKIn-linereceptacle2Style19andAZ3Size1234SPCP5Coding6Housingmaterialcolour8Insulatormaterial9Colourcoding10Surface11Termination12TypeA1314Terminationcrosssection2positions1617Colletsystem2positions1819Cablebendrelief2positions1Plug2Style1IP50withstandardbacknut3Size14ProductseriesSPC5Coding26Plastichousingingrey8InsulatormaterialPSUPPSU9Nocolourcoding10SurfaceAg11Crimptermination12PlastichousingwithoutEMIprotection1314Crosssection4.0mm1617Colletsystemforcablediameter2.53.7mm1819WithoutcablebendreliefExampleSize13ColourCodingwithcablebendrelief www.odu.dePage12ODUSPCForyournotes www.odu.deODUSPCPage13ODUSPCwithpush-pulllocking www.odu.de181512Page14ODUSPCWithoutprotectionclassTechnicaldataOutsidediameterPlugDimensionsinmmMechanicalandelectricaldataSizeContactdiameter1.0mm24.0mm35.0mmMechanicaldataInsertionforce0NN6NWithdrawalforce9NN5NDrawoutstrength175N80N85NElectricaldataNominalcurrent2A4A5AMax.continuouscurrent255A70A9ASurgecurrentperiod0ms5kA8kAkARatedvoltagenominalvoltage3000V000V000VTestvoltage460V460V460VContactresistance5000501Connectorcanbeusedagainafteraaccidentallydemating.Thedatasareforthestandardhousingwithoutinsert.2Deratingmeasurementprocedureseepage44.Dataderivedfromthederatingcurve.3Testedwithstandingvoltagewith50Hzacc.DINEN6984VDE067009-EN6984009.AvailablehousingsizesSize1Size2Size3 www.odu.deODUSPCPage15ODUSPCwithpush-pulllockingprotectionclassIP50andIP67Explanationofprotectionclassesseepage47. www.odu.deL1L1SW-BSW-BSW-ASW-AL2L2DDPage16ODUSPCProtectionclassIP50andIP67StraightplugTypeStyle1and3SizeStyle2and4Cablebendreliefmustbeorderedseparately.Seepage30.Explanationofprotectionclassesseepage47.12345678910111213141516171819P0A12345678910111213141516171819P0AConnectortypeStyleTypeofbacknutS1IP50withstandardbacknut00S2IP50withbacknutforcablebendrelief0SS3IP67withstandardbacknut00S4IP67withbacknutforcablebendrelief0SSizeDimensionsinmmL1L2DSW-ASW-B1463512.511112524015.714143604518.71617 www.odu.deLCM2M3DSWODUSPCPage17ProtectionclassIP50andIP67ReceptacleTypeSizeCablebendreliefmustbeorderedseparately.Seepage30.Explanationofprotectionclassesseepage47.12345678910111213141516171819P0A12345678910111213141516171819P0AConnectortypeStyleG1IP50forinstallationfromfrontofpanelG5IP50seepage18GEIP67seepage19SizeDimensionsinmmPanelcut-outLDCM2M3SW118.516.52.05.5M416.0SW12.613.6220.521.02.05.5M519.0SW15.616.6325.024.52.05.5M624.0SW19.121.1Style1TechnicaldataIP50inreferencetothetightnessoftheenddeviceAnti-rotationfeatureMinimumwall-thickness1mmTouchproof. www.odu.deLM1SWM2DSWM3Page18ODUSPCProtectionclassIP50andIP67ReceptacleTypeSize12345678910111213141516171819P0A12345678910111213141516171819P0AConnectortypeStyleG1IP50seepage17G5IP50withcontinuousthreadinstallationfromrearorfrontofpaneloptimaldistanceadjustmentGEIP67seepage19SizeDimensionsinmmPanelcut-outLDM1M2M3SW118.519.05.05.5M416.0SW12.613.6220.521.55.05.5M519.0SW15.616.6325.028.05.05.5M624.0SW19.121.1Style5TechnicaldataIP50inreferencetothetightnessoftheenddeviceAnti-rotationfeatureMinimumwall-thickness1mmTouchproof.Cablebendreliefmustbeorderedseparately.Seepage30.Explanationofprotectionclassesseepage47. www.odu.deM1LM2DSWM3ODUSPCPage19ProtectionclassIP50andIP67ReceptacleTypeSizeExplanationofprotectionclassesseepage47.12345678910111213141516171819P0A0012345678910111213141516171819P0AConnectortypeStyleG1IP50seepage17G5IP50seepage18GEIP67forinstallationfromfrontofpanelSizeDimensionsinmmPanelcut-outLDCM1M2M3SW122.018.56.06.05.5M416.0SW12.613.6224.022.56.06.05.5M519.0SW15.616.6328.526.56.06.05.5M624.0SW19.121.1StyleETechnicaldataIP67inmatedconditionIP50inunmatedconditionandinreferencetothetightnessoftheenddeviceAnti-rotationfeatureMinimumwall-thickness1mmTouchproof. www.odu.deL1L1SW-ASW-BSW-ASW-BDDPage20ODUSPCProtectionclassIP50andIP67In-linereceptacleStyle1Style2TypeSizeCablebendreliefmustbeorderedseparately.Seepage30.Explanationofprotectionclassesseepage47.NoteStandardcolourisblackothercoloursonrequest12345678910111213141516171819PS0A12345678910111213141516171819PS0AConnectortypeStyleTypeofbacknutK1IP50withstandardbacknut00K2IP50withbacknutforcablebendrelief0SK3IP67seepage2100K4IP67seepage210SSizeDimensionsinmmLDSW-ASW-B14612.5111125215.7141436018.71617 www.odu.deL1L1SW-ASW-ASW-BSW-BDDODUSPCPage21ProtectionclassIP50andIP67In-linereceptacleStyle3Style4TypeSize12345678910111213141516171819PS0A12345678910111213141516171819PS0ASizeDimensionsinmmL1DSW-ASW-B14616.2111125219.8141436023.01617ConnectortypeStyleTypeofbacknutK1IP50seepage2000K2IP50seepage200SK3IP67withstandardbacknut00K4IP67withbacknutforcablebendrelief0SCablebendreliefmustbeorderedseparately.Seepage30.Explanationofprotectionclassesseepage47.NoteStandardcolourisblackothercoloursonrequest www.odu.dePage22ODUSPCProtectionclassIP50andIP67CodingInsulatormaterialHousingmaterialContactsurface12345678910111213141516171819P0A12345678910111213141516171819P0A12345678910111213141516171819P0A12345678910111213141516171819P0ACodingReceptaclefrontviewSize123129HousingmaterialHousingmaterialGPlasticgreysimilarRAL7035SPlasticblacksimilarRAL9004WPlasticwhitesimilarRAL9002onrequestContactsurfaceContactsurfaceAGalv.AgstandardBGalv.AuupdatedresistanceMaterialinsulationbodyMaterialUPSUPPSUautoclaveableExplanationofprotectionclassesseepage47 www.odu.deODUSPCPage23ProtectionclassIP50andIP67TerminationCrosssection12345678910111213141516171819P0A12345678910111213141516171819P0ATerminationConnectortypePlugReceptacleIn-linereceptacleCrimpCStandardStandardSolderLScrewSStandardCrosssectionCrosssectionSizemmAWG1234.0K06.010L010.08N0Biggestpossiblecrosssectionisstated.Thiscross-sectiondependsonthecablediameterunderconsiderationofthecolletsystem.OthercrosssectionsonrequestExplanationofprotectionclassesseepage47.Terminationcross-sectionTheindicatedcross-sectionscorrespondtoafexibleconductordesigninaccordancewithEN602282005class5ortoafexibleconductordesign719strandsinaccordancewithAWGASTMB258-02. www.odu.dePage24ODUSPCProtectionclassIP50andIP6712345678910111213141516171819P0ACablediameterSizeColletsystemmm1231.52.5252.53.7373.14.5453.74.9494.66.0604.96.0606.17.5757.69.0909.110.502Anti-rotationpinColletnutCablediameterColletsystem www.odu.deODUSPCPage25Specialsolutions www.odu.dePage26ODUSPCSpecialsolutionsSpecialsolutionsODUasspecialistincustomizedsolutionshasallmaincompetencesunderoneroo.Developmentourowntoolshopstampingmouldingsuraceplatingmanuactu-ringocompleteassemblymachinescableassemblyetc.Withallthesepossibilitiesweareabletoofercustomtailoredsolutionsorourcustomers.WhendoweactivelypursuecustomspecicsolutionsAredevelopmenteforttoolmakingandproductioncostsinanacceptablyproportiontolotsizeandunitpriceOurknow-howmakesitpossibletogiveyouastandcompetentinormation.HerearesomeexampleshowaspecialsolutionmaylookODUSPCwithmetalhousingandbayonet-lockingRobustzinc-die-castinghousingEfectivepower300A1000VEasymatinganddematingbecauseobayonet-lockingHighresistanceagainstchemicalandenvironmentalinuences.ODUSPCwithplastichousingandsnap-inlockingEconomicalplastichousingEfectivepower50A400VEasytoassemblyHousingavailableincustomcolour.ODUSPCHighCurrentwithbayonet-lockingRobustplastichousingEfectivepower550A1000VBayonet-andoptionalsecondarylockingColourcodingacc.toDIN0293-308possibleOptionalTerminationtechnologyoralucable. www.odu.deODUSPCPage27SpecialsolutionsMetalizedinnerhousingODUSPCseries329Currentupto400AVoltageupto380VRobusthousingBajonettlocking.ODUSPCwithEMIProtectionWithmetalizedinnerhousing. www.odu.dePage28ODUSPCForyournotes www.odu.deODUSPCPage29AccessoriesToolsandterminationtechnologyAssemblyInstructions www.odu.dePage30ODUSPCAccessoriesSiliconecablebendreliefColourcodeColourRAL-Nr.similar202Red3020203White9010204Yellow1016205Green6029206Blue5002207Grey7005208Black9005BecauseodiferentrawmaterialsthecoloursmayslightlydiferentromRALnumbers.TemperaturerangeSilicone50Cbis200CShort-termupto230CAutoclaveableSizePartnumberDim.LCableouterdimensionmmMin.mmMax.mm1701023...965025302.53.0701023...965030303.03.5701023...965035303.54.0701023...965040304.05.0701023...965050305.06.02702023...965025362.53.0702023...965030363.03.5702023...965035363.54.0702023...965040364.05.0702023...965050365.06.0702023...965060366.07.0702023...965070367.08.0702023...965080368.09.03703023...965040424.05.0703023...965050425.06.0703023...965060426.07.0703023...965070427.08.0703023...965080428.09.0703023...965090429.010.0703023...9651004210.010.5 www.odu.deADBCBEADBCBODUSPCPage31AccessoriesProtectivecoversFastenwithloopstyle1Fastenwithsolderlugstyle2SizePartnumberDimensionsinmmABCDBE1K010970069337.818.8015.17517102K020970069338.119.0515.18520133K0309700693310.319.7016.11002516SizePartnumberDimensionsinmmABCDB1K010970069337.818.8015.175172K020970069338.119.0515.185203K0309700693310.319.7016.010025ProtectionclassIP50ProtectionclassIP67withreceptaclestyleEProtectionclassIP50ProtectionclassIP67withreceptaclestyleECodeMateriallanyardColour003PolyamidWhite008PolyamidBlack103StainlesssteelWhite108StainlesssteelBlackCodeMateriallanyardColour203PolyamidWhite208PolyamidBlack303StainlesssteelWhite308StainlesssteelBlackPleaseregisterdesiredcolourofcoverandlanyardmaterial.Pleaseregisterdesiredcolourofcoverandlanyardmaterial.Style1Style23.2 www.odu.dePage32ODUSPCAccessoriesTerminationsetforscrewterminationTorquesInstallationConnectionthreadTorqueMax.inNmM20.2M30.5M41.2M52.0M63.0M86.0M1010.0M1216.0M1422.0M1630.0M1840.0M2050.0Max.torqueforsolidthreadedstudandbrasscontactmaterialThreadPartnumberM4117000000000001M5117000000000002M6117000000000003ForreceptaclestyleG1G5andGELockingwasherFlatwasherFlatwasherThreadterminationRinglugHexnutLooptermination www.odu.deODUSPCPage33Toolsandterminationstechnologies www.odu.dePage34ODUSPCToolsandterminationsThethreeollowingterminationtechnologiesarepossibleortheODUsinglecontactsSolderingScrewingCrimpingSolderterminationSolderingusesameltedaddedmetalsolderwhosemeltingtemperatureislessthanthatothebasemetalstobeconnectedinordertoconnecttwometallicmateri-als.Incontrasttocrimpingthewiretobesolderedcanalsobeconsiderablysmallerthantheintendedsolderhole.Pleasenoteavoidunduetemperatureincreasesinsockets.ScrewterminationThismethodoterminatingcablesisusuallydoneusingcablelugswithserratedwashersfatwashersandnuts.Washersandnutsareincludedinthedeliveryasstandardyouwillndcorrespondingassemblysetsonpage32.TerminationtechnologiesCrimpterminationTheprocessingocontactsbycrimpinginordertopro-duceconnectionlinesresultsinapermanentcorrosion-reeandsecurelycontactedconnection.Eventhosewhoarenotexpertscanproducethistime-savingtermination.Thecoldpressingoperationcrimpingcompressestheconductorandcontactmaterialatthepressingpointstotheextentthatagas-tightconnectionresultsthatistightwithrespecttotheconductormaterial.Crimpingispossibleonthesmallestcross-sectionsaswellasonlargeones.The8-pointcrimpersareadvantageouslychosenorsmallercross-sections0.52.5mmwhilehexagonalcrimpersarechosenorthelargercross-sec-tions.Thecrimpingswidthacrosscornersisnolargerthantheoriginaldiameter.Thisprocessdoesnotdamagethelinesinsulationwhichcanberunuptothecontactend.Forfawlesscrimpingitisabsolutelyessentialthattheborediameterbematchedexactlytothecable.FlawlesscrimpingoourcontactscanonlybeguaranteedwhenthecrimpingtoolsrecommendedbyODUareused.Inordertoadviseyouwewillneedtoknowyourcabletypeandthecablecross-sectionasamplewithdatasheetisparticularlyhelpul.Cross-sectionoahexagonalcrimping. www.odu.deODUSPCPage35ToolsandterminationsThecrimpingtoolsandtheassociatedcrimpinginsertsaredesignedfortheforcesnecessaryforthepressingoperationandareprovidedwithasafeguardtopreventthecrimperfromopeningprematurely.Openingisonlypossibleafterthepressinghasbeencompletedwiththenecessarypressure.ToolsHexagonalcrimpingtoolforcross-sections4.0mmand6.0mm.Orderno.080.000.011.000.000Hydraulichexagonalcrimpingtoolforcross-section10.0mm.CrimptongOrderno.080.000.026.000.000CrimpinsertOrderno.080.000.026.110.000 www.odu.deLBSWbPage36ODUSPCToolsandterminationsSpannerwrenchPartnumberDimensionsinmmSWtBLb598.700.001.003.000122.524.511510.0598.700.001.004.000132.530.59816.5598.700.001.005.000142.530.59816.5598.700.001.007.000163.035.514515.0598.700.001.008.000173.035.514515.0598.700.001.013.000193.042.017216.0598.700.001.014.000243.054.011923.5tThickness www.odu.deODUSPCPage37Assemblyinstructions www.odu.de1Page38ODUSPCAssemblyinstructionsAssemblyinstructionsAssemblyofversionwithprotectionclassIP50andIP67ClampingnutColletSleeveContactInsulatorConnectorhousing1.Slidetheclampingnutcolletandsleeveontothestrippedcable.2.Crimporsolderthewiretothecontact.3.Slidetheinsulatorontothecontact.4.Firstslidethesleeveuptothecontact.RecommendedadhesiveScotchweldODUorderno.890.204.000.030.025RecommendedcleaningagentIsopropylalcoholIadhesivesthathavenotbeenreleasedareusedcracksmayappearatersometime.Useonlythespecifedadhesive.5.Slidethesleeveandcolletintotheconnectorhousingobservethepositionotheguideintheconnectorhousing.6.Screwtheclampingnutontotheassembledconnectorholditagainstthesurace1andusetheODUopen-endwrenchseepage36totightenit.Inecessarysecurethescrewthreadwithadhesive. www.odu.deAODUSPCPage39AssemblyinstructionsSize123Tighteningtorque0.5Nm0.5Nm0.7NmTighteningtorquesforthebacknutsStrippinglengthsforsolderandcrimptermination1Nm8.85inch-poundsTheollowingtableisintendedtosimpliytheassembly.Itcontainsguidelinefguresorpreparingthecableasarasthecablestrippinglengthsareconcerned.Size123A7710SinglewireCablesheath www.odu.dePage40ODUSPCForyournotes www.odu.deODUSPCPage41TechnicalInformation tttllltttwww.odu.dePage42ODUSPCTechnicalinformationBasicprinciplesofcurrentcarryingcapacityDeratingmeasurementprocedureDINEN60512-5-22002Aconnectorscurrentcarryingcapacityisdeterminedbymeasurement.Thesel-heatingandambienttemperaturearetakenintoaccountwhendeterminingthecurrentcarryingcapacitywhichislimitedbythethermalproper-tiesothecontactmaterialsusedtheupperlimittem-peratureothesematerialsshouldnotbeexceeded.Therelationshipbetweencurrentthetemperaturein-creasecausedasaresultothepowerdissipationatthecontactresistorandtheambienttemperatureisdepictedinacurve.Thecurveisdrawninalinearcoordinatesys-temwiththecurrentIastheordinateandthetemperaturetastheabscissa.Theupperlimittemperatureisshownasaverticalstraightline.Thecorrectedcurrentcarryingcapacitycurvederatingcurvecanbederivedromthebasiscurve.Toaccomplishthisthemeasuredcurveisreducedbythederatingactor0.8inordertoeliminatevariancesmeasurementerrorsorthelikeinthetestresults.Inthreemeasurementsthesel-heatingtisdeter-minedatdiferentcurrentsonatleastthreeconnectorsandthepointsdeterminedinthisprocessareconnectedtoormaparabolicbasiscurve.StructureofthebasiscurrentcarryingcapacitycurveAmbienttemperaturetinCUpperlimittemperaturedeterminedbythematerialsCurrentinA 11010090807060504030201000102030405060708090100110120130140www.odu.deODUSPCPage43TechnicalinformationCurrentcarryingcapacitydiagramCapacityoftheconnectionTestedwiththestipulatedterminationcross-sectionseepage23.AmbienttemperatureCCurrentcarrycapacityinamperederatingcurveSize3Size2Size1 www.odu.dePage44ODUSPCTechnicalinformationMaterialinsulatorlistedHousingmaterialssurfacesComponentpartMaterialSurfaceHousingPEIHousingshieldedPEIchem.NiBacknutPEIColletnutPAPSUPEICoverPEINutreceptacleCu-alloyNiContactsCu-alloyAgorAuContactelementCuBe-alloyAgorAuAttributeNormUnitPSUDialectricstrenghtDIN53481ASTMD-149kVmm42OperatingtemperatureC40160FlammabilityratingUL-94V-0CreepingdistanceaccordingtoCTIIEC60112V175 www.odu.deODUSPCPage45TechnicalinformationInformationforthecorrecthandlingSize1Size2Size3Failurematingforce40N40N50NNottobeinsertedwhenunderloadliveacc.toVDE0627DINEN61984FailurematingforceofthehousingaccordingIEC60512-13-5 www.odu.dePage46ODUSPCTechnicalinformationSterilizabilityAutoclaveTheconnectorsintheODUSPCserieshavebeentestedor200autoclavecyclesaccordingtothesterilizationcurvebelow.ThestandardversionoODUSPCisauto-claveable.GammaRadiation4cycles25kGrayE-Beam4cycles25kGrayForadditionalsterilizationmethodspleasecontactourtechnicalteam.SterilizationcurveVentilationPressureinmbarabsolutTime01013200030001.Pre-vacuumPreassureincreasePreassuredecreasePreassuredecreaseAter-vacuumDryingtimeVentilation2.Pre-vacuumPreassureincreaseTemperatureincreaseintransitionInfuence5min.at134C15min.at121CIncreaseopressureSterilizationDrying www.odu.deODUSPCPage47TechnicalinformationInternationalProtectingIPClassesDINEN60529respectivelyIEC529VDE0470T1ThehousingandthelockingsystemotheODUSPCprotectthecontactsagainstoutsidemechanicalinfu-encesuchasimpactshocksimpuri-tiesdustunintendedcontactandpenetrationomoisturewasterorotherliquidscoolantsoilsetc.ProtectionclassicationisindicatedwiththelettersIPandtwonumbers.Toachieveleaktightnessatthecableglandthesealingsystemmustbeadaptedtothecableandthecablemustbesmoothcylindricalandgrooveless.Icoordinationtothecableisnotpossiblethecableareacanalsobepotted.CodelettersinternationalprotectionFirstindexfgureoreignbodiesprotectionSecondindexfgurewaterprotectionIP68IndexDegreeoprotectionIndexDegreeoprotection0Noprotectionagainstaccidentalcontactnoprotectionagainstintrusi-onosolidoreignbodies0Noprotectionagainstwater1Protectionagainstcontactwithanylargeareabyhandandagainstlargesolidoreignbodieswith5mm1Protectionagainstverticalwaterdrips2Protectionagainstcontactwiththengersprotectionagainstlargesolidoreignbodieswith12mm2Protectionagainstwaterdripsuptoa15angle3Protectionagainsttoolswiresorsimilarobjectswith2.5mm.Protectionagainstsmalloreignsolidbodieswith02.5mm3Protectionagainstdiagonalwaterdripsuptoa6angle4As3however1mm4Protectionagainstsplashedwaterromalldirections5Fullprotectionagainstcontact.Protectionagainstinteriordetrimen-taldustdeposition5Protectionagainstwatersprayromalldirections6Totalprotectionagainstcontact.Protectionagainstintrusionodust6Protectionagainsttemporaryfooding7Protectionagainsttemporaryimmersion8ProtectionagainstwaterpressureInaccordancewithDINVDE47DINEN6529IEC529SourceZVEIGermanAssociationotheElectrotechnicalandElectronicIndustrye.V. www.odu.dePage48ODUSPCTechnicalinformationConversionsAWGcrosssectionAWGAmericanWireGaugeTheAWGsystemdescribesthecrosssectionoawireusingagaugenumberorevery26increaseinconduc-torcrosssection.WithlargerwirediameterstheAWGgaugenumbersdecreaseasthewiresizesincreasetheAWGgaugenumbersdecrease.Thisisonlyvalidforsolidconductors.Mostwiresaremadewithstrandedconductors.Com-paredtosolidconductorsstrandedwiresoferhigherdurabilityhigherexibilityandbetterperormanceunderbendingandvibration.StrandedwiresaremaderomwireswithsmallergaugesizeshigherAWGgaugenumber.TheAWGgaugenumberothestrandedwireisequaltothatoasolidconductorothesamesizewire.Thecrosssectionothestrandedconductoristhesumocrosssectionsothesingleconductors.ForexampleaAWG-20strandedwireo7AWG-28conductorshasacrosssectiono0.563mmanAWG-20strandedwirewith19AWG-32conductorshasacrosssectiono0.616mm.CircularwireAWGDiameterCrosssectionWeightMax.resistanceInchmmmmkgkmkm1010.10202.59005.270047.0003.451037261.10902.75004.530043.6004.131210.08082.05003.310029.5005.451219250.08952.25003.080028.6006.141237280.08582.18002.970026.3006.361410.06411.63002.080018.5008.791419270.06701.70001.940018.0009.941437300.06731.71001.870017.40010.501610.05081.29001.310011.60013.941619290.05511.40001.230011.00015.701810.04031.02000.82007.32022.181819300.04801.22000.96008.84020.402010.03200.81300.52004.61035.10207280.03660.93000.56005.15034.102019320.03840.98000.62005.45032.002210.02520.64000.32402.89057.70227300.02880.73100.35403.24054.802219340.03070.78000.38203.41051.802410.01970.50000.19601.83091.20247320.02300.58500.22702.08086.002419360.02520.64000.24002.16083.302610.15700.40000.12201.140147.00267340.01890.48000.14001.290140.002619380.01920.48700.15001.400131.002810.01260.32000.08000.716231.00287360.01500.38100.08900.813224.002819400.01510.38500.09500.931207.003010.00980.25000.05060.451374.00307380.01150.29300.05500.519354.003019420.01230.31200.07200.622310.003210.00800.20300.03200.289561.00327400.00940.24000.03500.340597.103219440.01000.25400.04400.356492.003410.00630.16000.02010.179951.00347420.00830.21100.02660.1131491.003610.00500.12700.01270.0721519.00367440.00640.16300.01610.1301322.003810.00400.10000.00780.0722402.004010.00310.08000.00500.0433878.604210.00280.07000.00380.0285964.004410.00210.05400.00230.0188660.00ConversiontableAWGmm www.odu.deODUSPCPage49TechnicalinformationTechnicalinormationdefnitiontermsAutoclavabilitySeepage46.AWGSeepage48.BasiscurveMetrologicallyestablishedcurrentcarryingcapac-itycurveorconnectorsaccordingtothemeasure-mentproceduredescribedinEN60512-5-22002dependingonthepermissiblelimittemperatureothematerials.ClearancedistanceTheshortestdistancemeasuredasathreadmeas-urebetweentwolivemetallicpartsintheair.CodingSystemoprojectionsandgroovesonmatingconnectorswhichpreventotherwiseidenticalconnectorsrombeingmated.Thisisuseulwhenseveralconnectorsothesamestyleareusedinthesameapplication.ConnectorODUSPCAcomponentthatallowstheconnectionoelectri-calconductorsandthatisintendedtosetupconnectionswithasuitablematingcomponentandortoseparatethem.Connectorsareoperatingmaterialsthatarenotpermittedtobeinsertedorseparatedwhenusedasintendedwhenener-gized.Theconnectorconsistsotheconnectorhousingandthecontactelements.ContactresistanceTotalresistanceromterminationtoterminationthecontactresistancehereisconsiderablylowerthanthevolumeresistance.Theinormationpro-videdreerstoaveragevalues.CreepagedistancesShortestdistancebetweenlivepartsonthesuraceoinsulators.Allelevationsanddepressionsintheinsulatoraretakenintoaccountasarasthespeci-edminimumdimensionsaregiven.CrimpareaThepartoacrimpbarrelatwhichthecrimpconnectionisachievedbypressuredeormationorbyreshapingthebarrelaroundtheconductor.CrimpbarrelAhollowpartoacontactwhichacceptsoneormoreconductorsandwhichmaybecrimpedthroughtheapplicationoacrimpingtool.CrimpconnectionSeepage34.Currentcarryingcapacitynominalcurrentandmax.continuouscurrentTheinormationreerstosucientlydimensionedconnectioncablesinaccordancewithDINVDE0295EN60228inClass5sothatthisisnotthesourceoagreatertemperatureincrease.Thespeciedtemperatureincreasetakesplacethroughthecontact.Theinormationprovidedreerstoaveragevalues.DeratingcurveThecorrectedcurrentcarryingcapacitycurvederivedromtheestablishedbasiscurve0.8measuredcurrent.Ittakesintoconsiderationproductionspreadsaswellasuncertaintiesinthetemperaturemeasurementandthemeasurementsetup.DeratingmeasurementprocedureEN60512-5-2Measurementprocedureordeterminingthecurrentcarryingcapacityoconnectorstakingthemaximumpermissiblelimittemperatureintoconsideration.FixedconnectorAconnectororattachmenttoarigidsuracepanel.FreeconnectorAconnectororattachmenttothereeendoawireorcable.Alsocalledreehangingconnectororin-linereceptacle.ImpulsecurrentOne-timepowerpulsecurrentwithaloadperiodo10ms.InsertionorwithdrawalorceForcethatwithouttheinfuenceoacouplingorlockingdeviceisrequiredorcompletelyinsertingorwithdrawingpluggablecomponents.InsulatorNon-conductivepartoaconnectororelectricallyandmechanicallyseparatinglivepartsandorprotectionagainstaccidentaltouching.LowerlimittemperatureThelowestpermissibletemperatureoroperatingaconnectororplug-indevice.ForODUSPC40C.LubricationThecontactsarepre-lubricatedattheactory.MaterialsSeepage44. www.odu.dePage50ODUSPCTechnicalinformationMatingcyclesMechanicaloperationoconnectorsandplug-indevicesbyinsertionandwithdrawal.Onematingcyclescompris-esoneinsertionandonewithdrawalMax.continuouscurrentThemetrologicallydeterminedcurrentintensityatroomtemperatureapprox.20C70Fthatcausesthecon-tacttemperaturetorisetothelimittemperature.NominalsinglecontactcurrentloadCurrentloadthatcanloadeverysinglecontactNominalvoltageNominalvoltagecharacterizesacomponent.OperatingtemperatureODUSPC40Cto140C40Fto285FOperatingvoltageIsthenominalvoltageothecurrentsourceintendedorusewiththeconnector.Theoperatingvoltageisnotpermittedtoexceedtheconnectorsnominalvoltage.PlugappliancecouplerOperatingmaterialsthatarepermittedtobeinsertedorseparatedduringtheintendedusewhenenergizedorelectricallycharged.RatedcurrentIEC61984Themetrologicallydeterminedcurrentintensitythatleadstoanincreaseo45Kelvininthecontacttempera-ture.ThecurrentisdeterminedaccordingtothederatingmeasurementprocedureEN60512-5-22002andisderivedromthebasiscurve.RatedvoltageVoltageusedwhenratingtheconnectorsandwhendeningcertainoperatingcharacteristics.ReerencevoltageThestandardizedvoltageVDE0110orEN60664-1orwhichtheinsulationoaconnectorisrated.SolderconnectionTerminationtechnologyinwhichameltedaddedmetalsolderwhosemeltingtemperatureislessthanthatothebasematerialstobeconnectedisusedtojointwometallicmaterials.Terminationcross-sectionTheindicatedcross-sectionscorrespondtoafexibleconductordesigninaccordancewithEN602282005class5ortoafexibleconductordesign719strandsinac-cordancewithAWGASTMB258-02.TerminationtechniquesMethodsorconnectingawiretoanelectro-mechanicalcomponente.g.solderlessconnectionaccordingtoEN60352suchascrimppress-inetc.orsoldercontacts.TestvoltageThevoltagethataconnectorwithstandswithoutfashoverorarcingunderspeciedconditions.UpperlimittemperatureHighestpermissibletemperatureoroperatingaconnec-tororplug-indevice.Thistemperatureincludesthesel-heatingandtheambienttemperature.ForODUSPC140C285F.WatertightnessEN60529seepage47.WireWiresmaybeprovidedwithaninsulationcoverelectricalshielding.Cablesorconductorsmayconsistooneormorewires.Caremustbetakentoassurethatnopersoncancomeincontactwithliveconductorsduringinstallationoroperationotheconnectors.ODUreservestherighttochangethedesignandperormanceoanyproducttomeetchangingtechni-caldevelopmentswithoutpriornotice.ODUreservestherighttodiscontinueanypartinthiscatalogwith-outpriornoticeandwithoutobligationtocontinueproductionaterthechange.Technicalinormationdefnitionterms www.odu.deODUSPCPage51TechnicalinformationQualitymanagementODUhashadapowerulqualitymanagementsysteminplaceoryears.ODUhasbeensuccessullycertiedtoISO9001since1994.InadditiontheautomotivesectorothecompanygroupiscertiedtoISOTS16949.Thecerticationprocesswascarriedoutbytheinternati-onallyactiveBVQIBureauVeritasQualityInternationalcompany.ODUisalsocertiedaccordingthemedicalnormISO134852003AC2007.AdditionaltothisODUistapprovedtodiferentcertica-tionsVDEULULwiringharnessSCAVGundMIL. www.odu.dePage52ODUSPCThecompleteODUproductrangeSinglecontactsroundorfatHighcurrentconnectorsCylindricalconnectorswithpush-pulllockingModularattachableconnectorsPCBconnectorsRobustconnectorsDisposableSystemsCustomspecicconnectorsAMCAdvancedMilitaryConnectorCableassembly www.odu.deODUSPCPage53YourpartnerinallareasODUmeansqualityfexi-bilityandreliability.ThatsthereasonwhycustomersoallareastrustinourproductsMedicalelectronicsTelecommunicationIndustrialelectronicsandautomatisationMeasurementandtestingEngineeringandheavyindustrieMilitarydeenceRenewableenergy.www.odu.dewww.odu-usa.comwww.odu-china.comPleasevisitourwebsites www.odu.dePage54ODUSPCForyournotes www.odu.dePage55ODUSteckverbindungssystemeGmbHCo.KGSalesODUSPCPregelstrae1184453Mhldora.InnGERMANYCompanyNameDepartmentStreetCityTelephoneE-mailDateODUSPCSummeryotechnicalrequirements.TELEFAX-INQUIRY49086316156-491.Connectorapplication2.Environment3.ConnectortypePlugReceptacleIn-LineReceptacle4.Specialversion5.Style6.Size1237.Coding1298.ColourGreyBlackWhiteonrequest9.TerminationSolderCrimpScrew10.Crosssection________mm________AWG11.Cablediameter________mm12.Cablebendreliecolour13.Protectionclassacc.DINEN60529IP50StandardIP67watertightOther________14.Operatingtemperature________Cmax________Cmin15.Electricalspecifcations-Operatingvoltage________VAC________VDC-OperatingcurrentConstant_______AShort-term_______A_______Seconds16.Chemicalresistanceagainst17.Otherrequirements18.AutoclaveableYesNo19.Requiredquantity20.ProductionquantityODUSPC www.odu.de1234567891011121314151617181912345678910111213141516171819S11P2GU0ACAK03700ThepartnumberkeyPage56Nr.DescriptionCodierung1TypeSPlugGReceptacleKIn-linereceptacle2Style19andAZ3Size1234SPCP5Coding6Contacttypesurface8Insulatormaterial9Colourcoding10Surface11Termination12TypeA1314Terminationcrosssection2positions1617Colletsystem2positions1819Cablebendrelief2positions1Plug2Style1IP50withstandardbacknut3Size14ProductSeriesSPC5Coding26Plastichousingingrey8InsulatormaterialPSUPPSU9Nocolourcoding10SurfaceAg11Crimptermination12PlastichousingwithoutEMIprotection1314Crosssection40mm1617Colletsystemforcablediameter2.53.7mm1819WithoutcablebendreliefExampleSize1-3ColourCodingwithcablebendrelief Pleaseopen ODUWorldwideODUSteckverbindungssystemeGmbHCo.KGOttoDunkelGmbHPregelstr.1184453Mhldorfa.InnGermanyTelefon4986316156-0Telefax4986316156-49E-Mailzentralodu.deODUFrancePhone3313935-4690E-Mailoduodu.frODUScandinaviaPhone4617618261E-Mailsalesodu.seODUUKPhone441509-266-433E-Mailsalesodu-uk.co.ukODUUSAPhone18054840540E-Mailsalesodu-usa.comODUShanghaiTradingPhone862158347828-106E-Mailoduchinaodu.com.cnOtherqualifedrepresentativesshownonourwebsitewww.odu.desalesStand2012031254v02-Katalog-SPCProductionKOMMAWerbeagenturGmbHwww.kommaweb.de